Photo Gallery- Building an outdoor sauna from start to finish.

 

The plan when it all began
The plan when it all began.
Read More: Outdoor sauna layout plans-- the beginning of it all

Staking out the site
Staking out the site.
Read More:  Deciding on the general location of the sauna

Clearing the site.
Clearing the site.
Read More: Finalizing everything before digging and cementing

Build a box the size of the building to see true dimensions.
Build a box the size of the building to see true dimensions.
Read More: Finalizing everything before digging and cementing

Drill and fill footings.
Drill and fill footings.
Read More: Drilling the 48" deep holes for concrete piers for foundation

Make sure you're below frost line.
Make sure you're below frost line.
Read More: Setting the concrete forming tubes and pouring concrete

Check layout again.
Check layout again.
Read More: Setting the concrete forming tubes and pouring concrete

Install supports on footings.
Install supports on footings.
Read More: Leveling the site for posts and beams

Installing Support Footings

Build supports by notching.
Build supports by notching.
Read More: The foundation construction continues now with real Pressure Treated posts


Attach posts to footings with Simpson ties.
Attach posts to footings with Simpson ties.
Read More: Setting and securing the beams/skids/runner-- whatever you wanna call them.


Installing rim joists.
Installing rim joists.
Read More: Floor framing and joist blocking- building.


Stagger rim joists.
Stagger rim joists.
Read More: Floor framing and joist blocking- building.


Add hurricane ties.
Add hurricane ties.
Read More: Floor framing and joist blocking- building.


Joists are in place.
Joists are in place.
Read More: Floor framing and joist blocking- building.


Joists perpendicular to skids.
Joists perpendicular to skids.
Read More: Floor framing and joist blocking- building.


Hurricane ties on each joist.
Hurricane ties on each joist.
Read More: Floor framing and joist blocking- building.


2 inch Rigid insulation under the floor.
2 inch Rigid insulation under the floor.
Read More: Insulating the floors with rigid insulation.


Plan for staggering subfloor sheets.
Plan for staggering subfloor sheets.
Read More: Framing walls and attaching trusses in one day.

Staggered subfloor sheets.
Staggered subfloor sheets.
Read More: Framing walls and attaching trusses in one day.


Pre-built trusses and lumber delivery.
Pre-built trusses and lumber delivery.
Read More: Insulating the floors with rigid insulation.


Wall framing is done.
Wall framing is done.
Read More: Framing walls and attaching trusses in one day.

Adding sheathing to roof and walls.
Adding sheathing to roof and walls.
Read More: Covering the roof with OSB sheathing and building soffits.



Double top plate.
Double top plate.

Hurricane ties for trusses.
Hurricane ties for trusses.

Framed soffits. View underneath.
Framed soffits. View underneath.

Framed side and front soffits.
Framed side and front soffits.

These top plates were supposed to be staggered.
These top plates were supposed to be staggered.

Trusses leveled with 2x4s.
Trusses leveled with 2x4s.

Trusses view from the inside.
Trusses view from the inside.




Roof sheathing.
Roof sheathing.

Roof and soffit.
Roof and soffit.

Sheathed roof.
Sheathed roof.

Front entry door is framed.
Front entry door is framed.

Soffits are covered with aluminum.
Soffits are covered with aluminum.

House wrap around the sheathing, under siding.
House wrap around the sheathing, under siding.

Siding the soffits.
Siding the soffits.

Ice and water on the whole roof.
Ice and water on the whole roof.


Starter shingles over Ice and Water.
Starter shingles over Ice and Water.

Peak of the roof, silicone nail on the last piece.
Peak of the roof, silicone nail on the last piece.

Window opening preparation.
Window opening preparation. 

Silicone around window to prevent water damage.
Silicone around window to prevent water damage.


Tape over window.
Tape over window.

Siding cutout for outside lights.
Siding cutout for outside lights.

Junction boxes for outside lights.
Junction boxes for outside lights.

Outside flood light and outlet for convenience.
Outside flood light and outlet for convenience.

Outside is complete.
Outside is complete.

Wiring can lights.
Wiring can lights.

Wiring switches.
Wiring switches.

Lights are all done.
Lights are all done.

Attach wire 6" above junction box.
Attach wire 6" above junction box.


Framing the hot room and candle window.
Framing the hot room and candle window.

Hot room with mock stove placement.
Hot room with mock stove placement.

Hot room door opening framed.
Hot room door opening framed.

Plumb bob to location of stove from ceiling.
Plumb bob to location of stove from ceiling.

Tools for cutting opening for chimney.
Tools for cutting opening for chimney.

Starting hole for chimney.
Starting hole for chimney.

Hole is complete.
Hole is complete.

Install chimney hot box.
Install chimney hot box.






Frame around chimney hot box.
Frame around chimney hot box.

Install chimney.
Install chimney.

Installing the chimney cap.
Installing the chimney cap.


Hotbox fully framed.
Hotbox fully framed.


Ceiling insulation 36" thick.
Ceiling insulation 36" thick.


36" Ceiling insulation.
36" Ceiling insulation.

Wall batt insulation.
Wall batt insulation.


Insulating the hot room inside walls as well.
Insulating the hot room inside walls as well.

Duct tape to hold insulation in place before the ceiling is done.
Duct tape to hold insulation in place before the ceiling is done.

Chutes to prevent insulation from falling in and covering the soffit air flow.
Chutes to prevent insulation from falling in and covering the soffit air flow.

Insulation chutes installed.
Insulation chutes installed.


Hot room insulation complete.
Hot room insulation complete.

Bubble foil insulation over batt insulation to lock in heat in the sauna.
Bubble foil insulation over batt insulation to lock in heat in the sauna.





You can see the insulation working-- no heat, just lights and the glass is fogging up.
You can see the insulation working-- no heat, just lights and the glass is fogging up.


DuRock for the hot room floor with drain and stove pad.
DuRock for the hot room floor with drain and stove pad.

Garden brick pavers for supporting the stove and protecting the floor.
Garden brick pavers for supporting the stove and protecting the floor.


Road trip to pick up the sauna stove.
Road trip to pick up the sauna stove.

Kuuma wood burning sauna stove!
Kuuma wood burning sauna stove!

Kuuma medium size wood burning stove.
Kuuma medium size wood burning stove.

Cut opening in cement board for the hot box. This prevents the heat from catching the ceiling on fire.
Cut opening in cement board for the hot box. This prevents the heat from catching the ceiling on fire.

Cement board ceiling shield first part is installed. Will install 2nd part with a 2" air gap to dissipate heat.
Cement board ceiling shield first part is installed. Will install 2nd part with a 2" air gap to dissipate heat.

Adding curve to the floor with sleepers for water to drain down the drain.
Adding curve to the floor with sleepers for water to drain down the drain.

Cover floor with cement board
Cover floor with cement board.

Cover cement board with waterproof shower liner.
Cover cement board with waterproof shower liner.

Waterproof rubber membrane for the hot room floor.
Waterproof rubber membrane for the hot room floor.

Should have run the membrane under the foil insulation, not over.
Should have run the membrane under the foil insulation, not over.

Starting the hot room cedar tongue and groove walls.
Starting the hot room cedar tongue and groove walls.

Cedar tongue and groove.
Cedar tongue and groove.



Built-in hot room sauna speakers.
Built-in hot room sauna speakers.



DuRock ceiling protection from stove heat.
DuRock ceiling protection from stove heat.

Hooking up the sauna stove.
Hooking up the sauna stove.

First stove firing.
First stove firing.

Building overlapping sauna door framing with green treated wood.
Building overlapping sauna door framing with green treated wood.


Corner supports to brace the sauna door framing.
Corner supports to brace the sauna door framing.

Candle window tempered glass is installed.
Candle window tempered glass is installed.

Sauna door is ready to be hung.
Sauna door is ready to be hung.

Built from scratch sauna door is installed with an air gap below for fresh air.
Built from scratch sauna door is installed with an air gap below for fresh air.

Building sauna bench framing from green treated wood.
Building sauna bench framing from green treated wood.

Covering benches with poplar wood.
Covering benches with poplar wood.


Sauna benches and supports installed.
Sauna benches and supports installed.

Sauna bench supports.
Sauna bench supports.

Outdoor sauna shower to cool off in the summer.
Outdoor sauna shower to cool off in the summer.



Sand topping cement mix for sauna floor.
Sand topping cement mix for sauna floor.

Mixing cement for the sauna hot room floor.
Mixing cement for the sauna hot room floor.

Cementing sauna floor over shower liner.
Cementing sauna floor over shower liner.




Carefully maintaining slope around the drain.
Carefully maintaining slope around the drain.



Tools used to mix and cement the sauna floor.
Tools used to mix and cement the sauna floor.


Sauna cement floor is complete and dry.
Sauna cement floor is complete and dry.


Firing the sauna stove with the completed cement floor.
Firing the sauna stove with the completed cement floor.

Where the heat from a wood burning stove goes.
Where the heat from a wood burning stove goes.


A TV in the changing room improves the sauna experience!
A TV in the changing room improves the sauna experience!




2 comments:

  1. What was the build cost of this sauna in CAD dollars

    ReplyDelete
  2. Ali, not sure what the exchange rate was back in 2016, but from the calculations I kept, it was slightly under $10k USD

    ReplyDelete

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